Pioneering Precious Metal Catalyst Conservation: The Breakthrough CONTUFILT-M Solution by Diva Filtec Pvt Ltd
Within the intricate landscape of pharmaceuticals, active pharmaceutical ingredients (APIs), and chemical production, the utilization of heterogeneous precious metal catalysts is pivotal. However, conventional filtration methods often result in substantial losses of these precious catalysts, impacting efficiency and cost-effectiveness. Diva Filtec Pvt Ltd introduces a groundbreaking solution – the CONTUFILT-M, a catalyst filtration system that revolutionizes catalyst recovery while minimizing losses and preserving catalyst activity.
Preserving Precious Metal Catalysts: Redefining Filtration
The CONTUFILT-M system operates within a fully enclosed environment, safeguarding the integrity and activity of the catalyst throughout the filtration process. Adopting this closed system approach, optimizes the use of precious metal catalysts, effectively reducing losses and ensuring their conservation.
Streamlined Operation: Simplifying Catalyst Recovery
At the heart of CONTUFILT-M lies its sophisticated filtration mechanism. This system integrates filter candles crafted from Vacuum Fused Metallic open channel proprietary media, specifically tailored for precious metal catalyst filtration. These candles, assembled in a housing tube bundle, execute various filtration functions, including in-situ reverse flow, washing, and gas-assisted discharge of collected catalyst particles.
One standout feature of the new design is the ZERO HOLDUP bottom, ensuring complete liquid removal from the vessel. This facet is particularly critical in API manufacturing, adhering to Good Manufacturing Practices (GMP) by preventing batch mixing and eliminating any liquid holdup. The system ensures full liquid recovery, expelling catalyst particles without the need to open the system.
Features Enabling Catalyst Conservation
Closed System Design: Maintains catalyst activity within a closed system.
Minimized Losses: Reduces precious catalyst losses, enhancing efficiency and cost-effectiveness.
Chemical Durability: Understands harsh solvents, oxidants, and chemicals, ensuring reliability.
Energy Efficiency: Implements efficient backwashing processes for reduced energy costs.
Scalable Modular Design: Offers scalability options, facilitating system expansion as required.
Consistent Flux Repetition: Maintains reliable flux levels for consistent results.
Robust Mechanical Strength: Handles high solid loading with excellent mechanical resistance.
Versatile Applications: Diverse Catalyst Filtration Scenarios
The CONTUFILT-M system caters to various precious metal catalyst applications, including Platinum or Palladium catalysts, hydrogenation, selective oxidation, supported homogeneous catalysts, heterogeneous catalysts, high dispersion catalysts, and numerous asymmetric synthesis processes.
This cutting-edge system facilitates continuous filtration of fine suspensions, solids concentration, and safe filtration of pyrophoric catalysts. Additionally, it offers surface filtration without filter aids and fully automated filtration processes.
The CONTUFILT-M system from Diva Filtec Pvt Ltd marks a paradigm shift in precious metal catalyst filtration, offering a harmonious blend of preservation, efficiency, and adaptability, making it an invaluable asset across diverse industrial applications.
Diva Filtec is an engineering company specializing in diverse process improvement technologies for various industries.
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